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期刊论文 27

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Catalysis of semihydrogenation of acetylene to ethylene: current trends, challenges, and outlook

《化学科学与工程前沿(英文)》 2022年 第16卷 第7期   页码 1031-1059 doi: 10.1007/s11705-021-2113-3

摘要: Ethylene is an important feedstock for various industrial processes, particularly in the polymer industry. Unfortunately, during naphtha cracking to produce ethylene, there are instances of acetylene presence in the product stream, which poisons the Ziegler–Natta polymerization catalysts. Thus, appropriate process modification, optimization, and in particular, catalyst design are essential to ensure the production of highly pure ethylene that is suitable as a feedstock in polymerization reactions. Accordingly, carefully selected process parameters and the application of various catalyst systems have been optimized for this purpose. This review provides a holistic view of the recent reports on the selective hydrogenation of acetylene. Previously published reviews were limited to Pd catalysts. However, effective new metal and non-metal catalysts have been explored for selective acetylene hydrogenation. Updates on this recent progress and more comprehensive computational studies that are now available for the reaction are described herein. In addition to the favored Pd catalysts, other catalyst systems including mono, bimetallic, trimetallic, and ionic catalysts are presented. The specific role(s) that each process parameter plays to achieve high acetylene conversion and ethylene selectivity is discussed. Attempts have been made to elucidate the possible catalyst deactivation mechanisms involved in the reaction. Extensive reports suggest that acetylene adsorption occurs through an active single-site mechanism rather than via dual active sites. An increase in the reaction temperature affords high acetylene conversion and ethylene selectivity to obtain reactant streams free of ethylene. Conflicting findings to this trend have reported the presence of ethylene in the feed stream. This review will serve as a useful resource of condensed information for researchers in the field of acetylene-selective hydrogenation.

关键词: selectivity     hydrogenation     acetylene     ethylene     palladium    

Gas phase ethylene polymerization over SiO

Liuzhong LI, Aiyou HAO, Ruihua CHENG, Boping LIU

《化学科学与工程前沿(英文)》 2011年 第5卷 第1期   页码 89-95 doi: 10.1007/s11705-010-0558-x

摘要: Although an important industrial catalyst for producing high density polyethylene, the SiO -supported organosilyl chromate UCC S-2 catalyst has not been fully investigated compared with the SiO -supported oxo chromium Phillips catalyst. In this work, gas phase ethylene polymerization by S-2 catalysts (Cat-1, Cat-2, and Cat-3) was carried out in a high-speed stirred-autoclave reactor. The effects of temperature, time, and pressure on kinetics, activity, and product properties were studied. All kinetics were typical built-up types with slow decay. Compared to the simple physical mixtures of Cat-1 and Cat-2, Cat-3 showed higher activity and its product had a broader molecular weight distribution, indicating new active species induced during blending of Cat-1 and Cat-2 in -hexane. The innovation by a simple catalyst technology created a new application to meet market demands.

关键词: UCC S-2 catalyst     Al-alkyl co-catalyst     gas-phase ethylene polymerization     high density polyethylene    

Optimization and simultaneous heat integration design of a coal-based ethylene glycol refining process

《化学科学与工程前沿(英文)》 2023年 第17卷 第9期   页码 1280-1288 doi: 10.1007/s11705-023-2301-4

摘要: Coal to ethylene glycol still lacks algorithm optimization achievements for distillation sequencing due to high-dimension and strong nonconvexity characteristics, although there are numerous reports on horizontal comparisons and process revamping. This scenario triggers the navigation in this paper into the simultaneous optimization of parameters and heat integration of the coal to ethylene glycol distillation scheme and double-effect superstructure by the self-adapting dynamic differential evolution algorithm. To mitigate the influence of the strong nonconvexity, a redistribution strategy is adopted that forcibly expands the population search domain by exerting external influence and then shrinks it again to judge the global optimal solution. After two redistributive operations under the parallel framework, the total annual cost and CO2 emissions are 0.61%/1.85% better for the optimized process and 3.74%/14.84% better for the superstructure than the sequential optimization. However, the thermodynamic efficiency of sequential optimization is 11.63% and 10.34% higher than that of simultaneous optimization. This study discloses the unexpected great energy-saving potential for the coal to ethylene glycol process that has long been unknown, as well as the strong ability of the self-adapting dynamic differential evolution algorithm to optimize processes described by the high-dimensional mathematical model.

关键词: ethylene glycol     redistribution     heat integration     optimization     parallel framework    

Thermodynamic analysis of ethanol synthesis from hydration of ethylene coupled with a sequential reaction

Jie Gao, Zhikai Li, Mei Dong, Weibin Fan, Jianguo Wang

《化学科学与工程前沿(英文)》 2020年 第14卷 第5期   页码 847-856 doi: 10.1007/s11705-019-1848-6

摘要: Coal-based ethanol production by hydration of ethylene is limited by the low equilibrium ethylene conversion at elevated temperature. To improve ethylene conversion, coupling hydration of ethylene with a potential ethanol consumption reaction was analyzed thermodynamically. Five reactions have been attempted and compared: (1) dehydration of ethanol to ethyl ether ( ), (2) dehydrogenation of ethanol to acetaldehyde ( ), (3) esterification of acetic acid with ethanol ( ), (4) dehydrogenation of ethanol to ethyl acetate ( ), and (5) oxidative dehydrogenation of ethanol to ethyl acetate ( ). The equilibrium constants and equilibrium distributions of the coupled reactions were calculated and the effects of feed composition, temperature and pressure upon the ethylene equilibrium conversion were examined. The results show that dehydrogenation of ethanol to acetaldehyde has little effect on ethylene conversion, whereas for dehydrogenation of ethanol to acetaldehyde and ethyl acetate, ethylene conversion can be improved from 8% to 12.8% and 18.5%, respectively, under conditions of H O/C H = 2, 10 atm and 300°C. The esterification of acetic acid with ethanol can greatly enhance the ethylene conversion to 22.5%; in particular, ethylene can be actually completely converted to ethyl acetate by coupling oxidative dehydrogenation of ethanol.

关键词: ethylene     ethanol     thermodynamics     coupling    

扩大乙烯装置原料来源的思考与实践

曹湘洪

《中国工程科学》 2001年 第3卷 第5期   页码 35-43

摘要:

从烃类原料裂解制乙烯的裂解性能和烃类馏份馏程及组成相关研究结果出发,提出了与世界乙烯原料轻质化的大趋势不同的扩大乙烯原料来源的思路:大庆原油的重馏份油即常三、减一线油和减二、减三线油酮苯脱蜡副产的蜡下油可以作乙烯原料。总结了该原料性能测试、模拟裂解炉评价及工业装置上应用的结果,证明该原料裂解时有较高的乙烯收率,也能保证裂解炉较长的运行周期,有明显的经济效益。

关键词: 乙烯     原料     来源    

Uncovering the effect of poly(ethylene-co-vinyl alcohol) molecular weight and vinyl alcohol content on

《化学科学与工程前沿(英文)》 2023年 第17卷 第10期   页码 1484-1502 doi: 10.1007/s11705-023-2331-y

摘要: Various hydrophilic poly(ethylene-co-vinyl alcohol) (EVOH) were used herein to precisely control the structure and hydrodynamic properties of polysulfone (PSF) membranes. Particularly, to prepare pristine PSF and PSF/EVOH blends with increasing vinyl alcohol (VOH: 73%, 68%, 56%), the non-solvent-induced phase separation (NIPS) technique was used. Polyethylene glycol was used as a compatibilizer and as a porogen in N,N-dimethylacetamide. Rheological and ultrasonic separation kinetic measurements were also carried out to develop an ultrafiltration membrane mechanism. The extracted membrane properties and filtration capabilities were systematically compared to the proposed mechanism. Accordingly, the addition of EVOH led to an increase in the rheology of the dopes. The resulting membranes exhibited a microporous structure, while the finger-like structures became more evident with increasing VOH content. The PSF/EVOH behavior was changed from immediate to delayed segregation due to a change in the hydrodynamic kinetics. Interestingly, the PSF/EVOH32 membranes showed high hydrophilicity and achieved a pure water permeability of 264 L·m–2·h–1·bar–1, which was higher than that of pure PSF membranes (171 L·m–2·h–1·bar–1). In addition, PSF/EVOH32 rejected bovine serum albumin at a high rate (> 90%) and achieved a significant restoration of permeability. Finally, from the thermodynamic and hydrodynamic results, valuable insights into the selection of hydrophilic copolymers were provided to tailor the membrane structure while improving both the permeability and antifouling performance.

关键词: polysulfone     blend modification     ultrafiltration membrane     formation hydrodynamics     poly(ethylene-co-vinyl alcohol) copolymer    

氧化还原氧化裂解石脑油制乙烯的过程模拟与分析 Article

Vasudev Pralhad Haribal,Yun Chen,Luke Neal,Fanxing Li

《工程(英文)》 2018年 第4卷 第5期   页码 714-721 doi: 10.1016/j.eng.2018.08.001

摘要:

石脑油热裂解制乙烯(C2H4)是一种能源密集型工艺(每吨C2H4 高达40 GJ 热量),会形成大量焦炭和氮氧化物(NOx),而且每产生1 kg C2H4 就有1.8~2 kg 的二氧化碳(CO2)排放量。我们提出了石脑油氧化还原氧化裂解(redox oxy-cracking,ROC)的替代方法。在该两步法中,石脑油裂解产生的氢气(H2)首先在氧化还原催化剂的作用下与其晶格氧选择性地燃烧。随后氧化还原催化剂被空气再次氧化并释放热量,以满足裂解反应对热量的需求。这个强化过程减少了附加能量的消耗以及CO2 和NOx 的排放。此外,由于H2 的选择性燃烧,C2H4 和丙烯(C3H6)的形成可以被增强。在本研究中,我们基于最近开发氧化还原催化剂的实验数据,使用ASPEN Plus® 模拟ROC工艺。与传统的石脑油裂解相比,ROC 工艺可将能耗和CO2 排放量降低52%。该工艺的上游部分少消耗约67% 的能量,同时每千克石脑油原料多产生28% 的C2H4 和C3H6

关键词: 乙烯     石脑油裂解     过程强化     化学循环     过程模拟    

Techno-economic evaluation of a biogas-based oxidative coupling of methane process for ethylene production

Alberto T. Penteado, Mijin Kim, Hamid R. Godini, Erik Esche, Jens-Uwe Repke

《化学科学与工程前沿(英文)》 2018年 第12卷 第4期   页码 598-618 doi: 10.1007/s11705-018-1752-5

摘要:

This contribution is a preliminary techno-economic assessment of a biogas-based oxidative coupling of methane (OCM) process. Biogas is frequently utilized as a renewable energy source within small scale combined heat and power plants or as a natural gas substitute. The activation of methane also enables its utilization as a feedstock to produce chemicals. In this sense, the OCM process allows for the direct conversion of methane into ethylene, which is a major building block for the chemical and polymer industries. Biogas resulting from the anaerobic digestion of vinasse, a liquid effluent from bioethanol industry, is treated for contaminant removal and its methane content is converted into ethylene, which is then purified as the main product. The biogas cleaning process is assessed based on literature data, while an experimentally validated simulation model is used to assess the OCM process. A techno-economic evaluation is then performed through a Monte Carlo simulation, wherein uncertain parameters take random values between reasonable bounds. The net present value results positive in 74% of the cases, indicating that the project is profitable under a wide range of scenarios. Some performance improvement opportunities have been identified and highlighted to guide future studies in the topic.

关键词: biogas conversion     ethylene production     oxidative coupling of methane     feasibility study    

Modification of polycarbonateurethane surface with poly(ethylene glycol) monoacrylate and phosphorylcholine

Jing YANG,Juan LV,Bin GAO,Li ZHANG,Dazhi YANG,Changcan SHI,Jintang GUO,Wenzhong LI,Yakai FENG

《化学科学与工程前沿(英文)》 2014年 第8卷 第2期   页码 188-196 doi: 10.1007/s11705-014-1414-1

摘要: Poly(ethylene glycol) monoacrylate (PEGMA) is grafted onto polycarbonateurethane (PCU) surface via ultraviolet initiated photopolymerization. The hydroxyl groups of poly(PEGMA) on the surface react with one NCO group of isophorone diisocyanate (IPDI) and another NCO group of IPDI is then hydrolyzed to form amino terminal group, which is further grafted with phosphorylcholine glyceraldehyde to establish a biocompatible hydrophilic structure on the surface. Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy confirm the successful grafting of both PEG and phosphorylcholine functional groups on the surface. The decrease of the water contact angle for the modified film is caused by synergic effect of PEG and phosphorylcholine, which both have the high hydrophilicity. Furthermore, the number of platelets adhered is relative low on the synergetically modified PCU film compared with the PCU film modified only by poly(PEGMA). Our synergic modification method using both PEG and phosphorylcholine may be applied in surface modification of blood-contacting biomaterials and some relevant devices.

关键词: poly(ethylene glycol) monoacrylate     phosphorylcholine     polycarbonateurethane     surface modification     anti-platelet adhesion     biomaterials    

Thermal decomposition of poly(ethylene terephthalate)/mesoporous molecular sieve composites

RUN Mingtao, ZHANG Dayu, WU Sizhu, WU Gang

《化学科学与工程前沿(英文)》 2007年 第1卷 第1期   页码 50-54 doi: 10.1007/s11705-007-0010-z

摘要: The nonisothermal and isothermal degradation processes of poly (ethylene terephthalate)/mesoporous molecular sieve (PET/MMS) composites synthesized by in-situ polymerization were studied by using thermogravimetric analysis in nitrogen. The nonisothermal degradation of the composite is found to be the first-order reaction. An iso-conversional procedure developed by Ozawa is used to calculate the apparent activation energy (), which is an average value of about 260 kJ/mol with the weight conversion from 0% to 30%, and is higher than that of neat PET. Isothermal degradation results are confirmed with the nonisothermal process, in which PET/MMS showed higher thermal stability than neat PET. The polymer in mesoporous channels has more stability due to the protection of the inorganic pore-wall. These results indicate that mesoporous MMS in PET/MMS composites improve the stability of the polymer.

关键词: polymerization     isothermal degradation     conversion     nonisothermal degradation     activation    

燕山石化公司乙烯装置66×104t/a扩能改造方案的研究与决策

曹湘洪

《中国工程科学》 2003年 第5卷 第11期   页码 34-46

摘要:

燕山石化公司30×104t/a乙烯装置1994年完成第一次扩能至45×104t/a的改造后,仍存在原料灵活性差、能耗高、与同期建设的乙烯装置比规模偏小等问题。以全面提高技术水平、降低能耗、增加原料灵活性、尽可能扩大生产能力为目标,充分考虑方案的可实施性、实施时的安全性、实施后的可操作性及方案的先进性和经济性,对装置技术改造的方案进行了比选研究。经改造,实现了生产能力扩大到66×104t/a的目标,实际可达71×104t/a,装置能耗明显下降,石脑油、轻柴油、重柴油、加氢裂化尾油均可作为乙烯原料。在世界上,首次在乙烯装置中采用混合冷剂制冷技术和碳三催化精馏加氢技术并获得成功,对世界乙烯工业技术进步有推动作用。

关键词: 乙烯     装置     扩能     方案     研究    

Determination of the diffusion of poly(ethylene glycol) in polypropylene using ATR-FTIR

Hanjia CHEN, Xuhua SHI, Yafei ZHU, Yi ZHANG, Jiarui XU,

《化学科学与工程前沿(英文)》 2010年 第4卷 第3期   页码 336-341 doi: 10.1007/s11705-009-0230-5

摘要: The diffusion of poly(ethy1ene glycol) (PEG) in polypropylene (PP) was investigated using attenuated total reflectance Fourier Transform Infrared Spectroscopy (ATR-FTIR), Atomic Force Micrograph (AFM), and Scanning Electron Microscopy (SEM). It has been found that the diffusion of PEG in PP was greatly affected by the annealing temperature and the molecular weight of PEG. Higher temperature was in favor of PEG to diffuse in PP with fast velocity and reached diffusion equilibrium with shorter time. PEG with higher molecular weight was distributed in PP with bigger phase domains and had lower diffusivity, which resulted in its lesser enrichment on the surface of the PP blend film.

关键词: diffusion     polypropylene     molecular     diffusion equilibrium     attenuated    

Impact of dimethyl ether on engine seal materials

WU Ning, ZHANG Wugao, HUANG Zhen

《能源前沿(英文)》 2008年 第2卷 第3期   页码 279-284 doi: 10.1007/s11708-008-0042-1

摘要: The resistance of many kinds of rubber materials to dimethyl ether (DME) was studied. Both the mass and volume change of rubber materials, which were put in DME and then exposed to the air for different periods of time were measured. The results show that fluorine rubber (FKM), silicone rubber (SIR), and nitrile rubber (NBR) are unsuitable as seal materials for DME engines. Common polyvinylchloride (PVC) dissolved completely in DME, which has almost no impact on vulcanizing nylon material. The constitution of ethylene propylene terpolymer rubber (EPDM) has a major impact on its resistance to DME. A kind of EPDM with good resistance to DME was found, whose reliability was validated by 100 hours of DME engine operation.

关键词: impact     Common polyvinylchloride     different     constitution     ethylene propylene    

rheological, phase morphologic, thermal and mechanical properties of poly(trimethylene terephthalate)/ethylene

RUN Mingtao, SONG Hongzan, WANG Yingjin, YAO Chenguang, GAO Jungang

《化学科学与工程前沿(英文)》 2007年 第1卷 第3期   页码 238-245 doi: 10.1007/s11705-007-0043-3

摘要: The rheological, phase morphologic, thermal and mechanical properties of poly(trimethylene terephthalate)/metallocene polyethylene (PTT/mPE) blends in the presence of ethylene propylene diene monomer copolymer grafted with maleic anhydride (EPDM--MAH) as compatibilizer are studied by means of a capillary rheometer, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA). Results suggest that the compatibility of PTT/mPE blends is improved greatly after the addition of a compatibilizer. The radius of the dispersed phase in the system decreases greatly when the compatibilizer is added into the blend. When the amount of compatibilizer exceeds 8 wt-%, the size of dispersed phase becomes larger again. This phenomena could be attributed to the higher viscosity of the EPDM--MAH phase, which is dispersed more difficulty in the PTT phase of lower viscosity, thus the mixing efficiency is apparently decreased during the melt blending process. Moreover, the melt viscosity of the blend reaches the maximal value in case of 4 wt-% compatibilizer content, above which it would decrease again. This result is associated with the generation of more and bigger dispersed phase inside the bulk phase, thus the grafting efficiency at the interface is decreased, which could result in lower viscosity. The DSC results suggest that the mPE component shows a nucleating effect, and could increase the overall degree and rate of PTT crystallization, while the addition of a compatibilizer might slightly diminish these effects. In addition, the blend with 4 wt-% compatibilizer shows the best thermal stability. Furthermore, the Izod impact strength and the tensile strength at room temperature of the blend are also markedly improved by the addition of a 4 8 wt-% compatibilizer.

关键词: /metallocene polyethylene     presence     rheological     phenomena     trimethylene terephthalate    

Effects of the SAPO-11 synthetic process on dehydration of ethanol to ethylene

Lina WU, Xiaoxing SHI, Qun CUI, Haiyan WANG, He HUANG

《化学科学与工程前沿(英文)》 2011年 第5卷 第1期   页码 60-66 doi: 10.1007/s11705-010-0540-7

摘要: The effects of the synthetic condition of SAPO-11 molecular sieves on ethanol dehydration to ethylene were studied. Product-compositions, ethanol conversion, and selectivity to ethylene of synthesized and commercial SAPO-11 molecular sieves were compared. Results are as follows: the optimal synthetic conditions for SAPO-11 molecular sieves are adding pseudoboehmite before orthophoshporic, using di-n- propylamine as the template, having a mass fraction of 40% colloidal silica as the silica source and the starting gel obtained, and running at 200°C for 48 h. From the patterns of NH -TPD, the amount of acid synthesized by SAPO-11 molecular sieves is less than that by commercial SAPO-11 molecular sieves, and has a stronger weak acid. Also, ethanol conversion and selectivity to ethylene reached 99% at 280°C on synthesized SAPO-11, lower by 20°C compared to commercial SAPO-11. For two SAPO-11 molecular sieves, the by-products in the gas phase are mainly ethane, propane, propene, isobutane, n-butane, propadiene, butylene and some higher hydrocarbons. The by-products in the liquid phase are ethyl ether and acetaldehyde.

关键词: SAPO-11 molecular sieves     synthesis     ethanol     ethylene     dehydration    

标题 作者 时间 类型 操作

Catalysis of semihydrogenation of acetylene to ethylene: current trends, challenges, and outlook

期刊论文

Gas phase ethylene polymerization over SiO

Liuzhong LI, Aiyou HAO, Ruihua CHENG, Boping LIU

期刊论文

Optimization and simultaneous heat integration design of a coal-based ethylene glycol refining process

期刊论文

Thermodynamic analysis of ethanol synthesis from hydration of ethylene coupled with a sequential reaction

Jie Gao, Zhikai Li, Mei Dong, Weibin Fan, Jianguo Wang

期刊论文

扩大乙烯装置原料来源的思考与实践

曹湘洪

期刊论文

Uncovering the effect of poly(ethylene-co-vinyl alcohol) molecular weight and vinyl alcohol content on

期刊论文

氧化还原氧化裂解石脑油制乙烯的过程模拟与分析

Vasudev Pralhad Haribal,Yun Chen,Luke Neal,Fanxing Li

期刊论文

Techno-economic evaluation of a biogas-based oxidative coupling of methane process for ethylene production

Alberto T. Penteado, Mijin Kim, Hamid R. Godini, Erik Esche, Jens-Uwe Repke

期刊论文

Modification of polycarbonateurethane surface with poly(ethylene glycol) monoacrylate and phosphorylcholine

Jing YANG,Juan LV,Bin GAO,Li ZHANG,Dazhi YANG,Changcan SHI,Jintang GUO,Wenzhong LI,Yakai FENG

期刊论文

Thermal decomposition of poly(ethylene terephthalate)/mesoporous molecular sieve composites

RUN Mingtao, ZHANG Dayu, WU Sizhu, WU Gang

期刊论文

燕山石化公司乙烯装置66×104t/a扩能改造方案的研究与决策

曹湘洪

期刊论文

Determination of the diffusion of poly(ethylene glycol) in polypropylene using ATR-FTIR

Hanjia CHEN, Xuhua SHI, Yafei ZHU, Yi ZHANG, Jiarui XU,

期刊论文

Impact of dimethyl ether on engine seal materials

WU Ning, ZHANG Wugao, HUANG Zhen

期刊论文

rheological, phase morphologic, thermal and mechanical properties of poly(trimethylene terephthalate)/ethylene

RUN Mingtao, SONG Hongzan, WANG Yingjin, YAO Chenguang, GAO Jungang

期刊论文

Effects of the SAPO-11 synthetic process on dehydration of ethanol to ethylene

Lina WU, Xiaoxing SHI, Qun CUI, Haiyan WANG, He HUANG

期刊论文